噴砂（丸）房系列產(chǎn)品

熱水器內(nèi)膽噴砂生產(chǎn)線

The water heater tank sandblasting production line

熱水器內(nèi)膽噴砂生產(chǎn)線是一種電熱水器內(nèi)膽噴砂機(jī)，由工件輸送系統(tǒng)、噴砂箱體、噴砂系統(tǒng)、磨料回收系統(tǒng)、除塵系統(tǒng)、噴槍運(yùn)動機(jī)構(gòu)、鋼瓶定位旋轉(zhuǎn)機(jī)構(gòu)、控制系統(tǒng)及空壓設(shè)備等部分組成。該實(shí)用新型結(jié)構(gòu)自動化程度高，采用一次處理使鋼瓶內(nèi)壁清理更，可連續(xù)添加磨料使得生產(chǎn)效率大大提高。

特點(diǎn)：依次由工件輸送系統(tǒng)、噴砂箱體、噴砂系統(tǒng)、磨料回收系統(tǒng)、除塵系統(tǒng)、噴槍運(yùn)動機(jī)構(gòu)、鋼瓶定位旋轉(zhuǎn)機(jī)構(gòu)、控制系統(tǒng)及空壓設(shè)備組成；工件輸送系統(tǒng)采用封閉軌積放式懸掛輸送鏈，由主輸送線路和分支線路組成，包含承載小車和牽引鏈條，牽引鏈條上的推頭推動承載小車運(yùn)行，牽引鏈條和承載小車都有各自的運(yùn)行軌道；噴砂箱體為一通過式密閉空間，骨架為型鋼，鋼板做墻壁，內(nèi)墻四周貼橡膠，箱體兩側(cè)各設(shè)一個全自動氣動門，頂部開槽，頂部槽口有橡膠密封結(jié)構(gòu)，箱體一側(cè)設(shè)置四個玻璃觀察窗，另一側(cè)布置兩個吸塵口，噴砂箱的底部做成錐斗形的集砂斗；噴砂系統(tǒng)由噴砂機(jī)、噴砂管、噴嘴組成，噴砂機(jī)是具有三個噴嘴的全自動連續(xù)加砂噴砂機(jī)，分工作艙和磨料補(bǔ)給艙兩個艙室，分別裝有一個物位控制器，對磨料進(jìn)行探測，噴嘴的材質(zhì)為硬質(zhì)合金；磨料回收系統(tǒng)由磨料循環(huán)輸送裝置、磨料凈化裝置組成，磨料循環(huán)輸送裝置由水平輸送裝置和垂直提升裝置兩部分組成，水平輸送裝置將箱內(nèi)的磨料輸送至垂直提升裝置，再由垂直提升裝置垂直輸送到磨料凈化裝置，磨料凈化裝置為簾幕式分離器，該系統(tǒng)與除塵系統(tǒng)相連；通風(fēng)除塵系統(tǒng)由風(fēng)管、流量調(diào)節(jié)閥、離心風(fēng)機(jī)、高效沉流濾筒除塵器組成，離心風(fēng)機(jī)是整個系統(tǒng)粉塵輸送的動力源；噴槍運(yùn)動機(jī)構(gòu)由電機(jī)、減速器、行走小車及傳動機(jī)構(gòu)組成，電機(jī)可在限速1.5ｍ／ｍin下無級調(diào)速，電機(jī)帶動噴槍桿做垂直直線運(yùn)動；鋼瓶旋轉(zhuǎn)機(jī)構(gòu)由電機(jī)及減速器、傳動機(jī)構(gòu)及膠輪組成，電機(jī)帶動膠輪旋轉(zhuǎn)，膠輪通過摩擦力帶動鋼瓶做回轉(zhuǎn)運(yùn)動；鋼瓶定位機(jī)構(gòu)由定位氣缸、定位輪及支架組成，使鋼瓶瓶口朝下，瓶口中心對準(zhǔn)噴槍中心，使噴槍能夠順利進(jìn)入鋼瓶內(nèi)；鋼瓶吊裝機(jī)構(gòu)由吊鉤及支架組成，工人在箱體外吊裝好的鋼瓶由懸掛輸送鏈輸送進(jìn)箱體內(nèi)定位后進(jìn)行噴砂處理；控制系統(tǒng)由電控系統(tǒng)和氣控系統(tǒng)組成，電控系統(tǒng)采用觸摸屏式的人機(jī)界面加PLC的控制方式對各設(shè)備進(jìn)行控制，氣控系統(tǒng)控制氣動元件完成自動動作。

The water heater tank gush arenaceous production line is a kind of electric water heater tank sandblasting machine, by the conveying system, gush arenaceous enclosure, gush arenaceous system, abrasive, recovery system, dust removal system, gun movement mechanism, the cylinder positioning rotating mechanism, control system and air pressure equipment components. The utility model structure a high degree of automation, using a cylinder wall cleaning process more thoroughly, can add abrasive make continuous production efficiency is greatly increased. Use advanced continuous sand-up urn sandblasting host,

Features: the workpiece in conveying system, gush arenaceous enclosure, gush arenaceous system, abrasive, recovery system, dust removal system, gun movement mechanism, the cylinder positioning rotating mechanism, control system and air pressure equipment composition; The conveying system using closed rail product put suspension conveyor chain, by the transportation lines and branch circuitry, including cars and traction chain, bearing traction on the chain operation, carrying the car to promote pusher traction chain and carrying the car has its own orbit; Gush arenaceous cabinet for a through the type an airtight room, for steel, steel skeleton make wall, interior stick around, the rubber on each side of a fully automatic pneumatic door set, the top slot, the top slot rubber seal structure, the cabinet has set up four side glass Windows, another side decorate two aspiration mouth, gush arenaceous box at the bottom of the cone shape made a collection of sａnd scuttle; Gush arenaceous system consists of sandblasting machine, gush arenaceous tube, nozzle composition, sandblasting machine is to have three the nozzle of the automatic continuous sand-up sandblasting machine, job tanks and abrasive supply tank two cabin, respectively is equipped with a material level controller to explore, abrasive, the nozzle of the material of hard alloy; Abrasive recovery system by conveying equipment, abrasive, abrasive circulation purification device component, abrasive circulation conveyor consists of conveying equipment and vertical level ascension device of two parts, the level of the abrasive conveying equipment will be transported to the vertical ascension device, again by vertical conveyor to improve device vertical abrasive, abrasive purification equipment purification equipment for the curtain type separator, the system and dust removal system connected; Ventilation dust removal system by duct, flow regulator, centrifugal fan, efficient flow of dust filter canister sink, centrifugal fan is the whole system conveying the power source of the dust; Gun by motor sports organizations, reducer, walk the car and drive mechanism composition, motor can be at the highest speed limit 1.5 m/min next stepless speed regulation, motor drive gun stem vertical linear motion; do The cylinder rotating mechanism by motor and reducer, a transmission mechanism and roller, motor drive of rubber wheel rotation, through friction roller drive cylinders do turn movement; Positioning cylinders by positioning cylinders, positioning and stents, make up wheel cylinder bottle down, bottle on the center center, make gun gun to be able smoothly into the cylinder; The cylinder hoisting mechanism consists of a hook and stent, the enclosure of workers outside the lifting cylinder by suspension conveyor chain good transport into the cabinet position after piating; Control system by electronic control system and control system, electronic control system composed by the type of touch screen man-machine interface and PLC control mode to various equipment for the control of air control system control pneumatic components complete automatic action.